应用领域与详细资料/Purpose and introduction:
NQGF型西林瓶粉针洗烘散装轧盖标贴纸一体化线 由QCL全系卧式彩超波洗瓶机、AQMR隧洞式暧风反复的杀菌干燥箱、NQFGX全系数控加工中心螺母粉剂散装机、NQ-50轧盖机、NQWTB-120标贴纸空调机组成,也可单机游戏利用。适宜于7-25ml外形尺寸的西林瓶粉针的生产方式。能搞定喷淋系统放水、彩超波粗洗、瓶壁上水拆洗道路、瓶壁上联续再次反复的水拆洗道路、第间断吹气、第间断新鲜松茸水拆洗道路、联续再次吹气、瓶壁上吹气、拆洗、暖机、吹干杀菌去热原、蒸发、散装、加塞、轧盖、标贴纸等二十来道生产工艺。NLGF schering bottles booster injection wash baked repackaging rolling cover labeling line consists of QCL series vertical ultrasonic bottle washer, ASMR tunnel type hot air circulation oven. NFFGX series CNC screw powder filling machine, NF-50 rolling machine, NFWTB-120 labeling machine, and also can be used stand-alone. Suitable for 7 to 25 ml specification schering bottles of water production. Can finish the spray water injection, ultrasonic thick bottle washing, the outer wall of water flushing, bottle wall continuous secondary circulating water flushing, a blowing, a fresh water rinse, two consecutive bottle blowing, blowing the outer wall, preheating and drying sterilization to pyrogen, cooling, packaging, gasser, cover, labeling and so on more than 20 procedures.特色/characteristic:
◆洗瓶机分为机器手夹瓶,选用多类标准的西林瓶;Bottle washer adopts manipulator clamp bottle, is suitable for a variety of specifications of schering bottles;◆洗瓶使用热气喷针往复运动追踪放进去的方法,难以清理效用好,勤俭节约自然能源。并设在针架防震动保护装置,从而提高喷针放进去水瓶座的强度度,变少断针的情况发生;Reciprocating mixer washing bottle with water spray needle track insert way, cleaning effect is good, save energy. And is equipped with needle shake device, improve the accuracy of injection needle inserted into the bottle, reduce breakage phenomenon;◆洗瓶整体水汽管道、喷针充分单独的分离,避开了交差环保问题,合乎GMP规范性的标准;Mixer washing bottle the water pipe, injection needles completely separate, to avoid the cross contamination, in line with the GMP requirements;◆洗瓶机进瓶螺丝杆前改装缓存数据块,有保护区螺丝杆,降低碎瓶效应;Pieces into the bottle inside the screw before adding buffer block, protect the screw, reduce broken bottle;◆洗瓶机出瓶应用整体布局进口的关联带,接拨瓶块传送西林瓶,启动稳定的耐用;Pieces out of the bottle inside the whole import synchronous belt, the connection dial the bottle conveying schering bottles, operation is stable and reliable;◆烘干箱分为自动空调再循环进行加热,环境温度不均,能效;Oven adopts hot air circulation heating, temperature uniformity, energy saving;◆烘烤箱有防忽然关机保護功效。启用安全可靠;Mixer oven has suddenly loses power protection function. Run security;◆干燥箱可配反复的水冷散热器器,不衰减屋内风速,抑制屋内的气体压力不失衡的风险分析加温的体现效果;Mixer oven can match circulating water cooling device, not loss room air volume, reduce the risk of differential pressure imbalance in room cooling effect is good.◆真空真空烘箱可配风风压差自功发展设定系统抑制户型和真空真空烘箱的风风压差不发展构成的室温段偏位,分装间洗烘间工作温度升高一系类的故障;Mixer automatic oven can match differential pressure balance control system to reduce the room and high temperature oven pressure difference caused by the imbalance of period of migration, filling between wash between baking temperature and so on a series of problems;◆恒温干燥箱拥有DOP测试接口协议(例如风压气压、风力、尘埃什么意思颗粒测试口);Mixer oven with DOP test interface (including wind pressure, wind speed, dust particle detection);◆烘烤箱制冷段可带线下灭菌处理功能表(FDA特选);Mixer oven cooling segment with the function of sterilization (FDA selected);◆干燥箱网带可带高周波涉及CIP线擦拭系统化;Type mixer oven mesh belt with ultrasound scanning CIP online cleaning system;◆干燥箱内腔室可确定全方法、多维度高压低压水冲干净;In pieces inside the oven chamber can be all-round, multi-angle high-pressure water flushing;◆分开装袋机主要采用全国更一流的定制概念,具备有高速收费站度,且分瓶准确无误,修改金桥铜业跨接线的截面积大小件便;Mixer racking machine adopts the most advanced design concept, high speed, and bottles of accurate, replacement of a convenient;◆散装机用于互动伺服控制器无刷步进电机控制包散装螺栓补偿器,装量精确度高;Mixer racking machine adopts ac servo motor drive the repackaging screw rotation, the load accurately;◆分开包装机选择装量的修改之间在触模屏上进行;Mixer packer adopts the load adjustment directly on a touch screen;◆预包装机可以配百级间歇式层流罩;Mixer packer optional circulating laminar flow hood best level;◆包装机无瓶变慢包装,无瓶不放塞基本功能。Racking machine without stop packing bottle, no bottle no stoppered function.◆整线所采用PLC总有效把控好、变頻器、显视屏屏有效把控好技术应用,运转不稳可以信赖性。显视屏屏可显视各单机手游的运转的情形,各有效把控好点的水量、标准气压、风压气压、温等显视,各启闭的情形和设备机械故障率显视,设备机械故障率自行疾病诊断和设备机械故障率具体分析及在排除技巧。使整体的出产时候提高定时化有效把控好,联线享有自我控制动态平衡平衡装置,保持出产营养均衡可以信赖性。The whole line adopts PLC control, inverter, touch screen control technology, stable and reliable running. Touch screen can display the running state of each units, each control point of the water pressure, air pressure, air pressure, temperature, etc, according to the switch state and fault display, fault self-diagnosis and fault analysis and elimination method. Make the whole production process automation control, on-line has the automatic balancing device, ensure production equilibrium is reliable.不同老客户的需用,还可供配搭:According to the needs of customers, but also available for selection:◆西门子PLC、斯耐德、三菱数控模式、台达等加盟品牌操纵模式;Pieces of Siemens, schneider, mitsubishi, Taiwan brands such as control system;◆水、气压强、油温及超声清洗波构造、尘埃什么意思粒子束、风力在线平台加测、报警装置、计录、直接打印机系统;Pieces of water, gas pressure, water temperature and the intensity of ultrasonic, dust particles, wind speed on-line detection, alarm, record and print system;◆ORABS、CRABS、无菌检测隔離器整体。ORABS, CRABS, aseptic isolator system.工艺参数值:/technical parameters
型號 model | 的生产量力production capacity | 洗瓶合格达标率Washing bottle percent of pass | 洗瓶坏损率Washing bottle breakage | 无菌湿度sterilizing temperature | 散装粗差The repackaging of error | 加塞优秀率Gasser percent of pass | 新鲜空气层流干净干燥度Laminar air cleanliness | 真空环境抽速Vacuum pumping speed | 电感量 capacitance | 供电power supply | 总电能Total transmission energy | 自己的外观规格尺寸boundary dimension |
7-25ML执行标准西林瓶 7-25ML GBvial | 300瓶pcs/分min ~600瓶pcs/分min | ≥99% | ≤0.1% | 300℃-350℃ | ≤±3%(0.1-10h) | ≥99% | 100级100c | 25m3/H(外配)100cbm/H ~50m3/H(外配)100cbm/H | 96kw~235.5kw | 380v,50HZ | 约 8200KG | 约 2000×1750×2370mm |